To follow the Stirling cycle, an engine must be capable of non-sinusoidal motion. Traditional engines use a crank shaft, which produces sinusoidal motion. The blue shaded area in this plot shows the work lost during each rotation of the engine when sinusoidal motion is used. We patented our TrueCycle method of accomplishing non-sinusoidal motion in our Stirling engines, which produces much higher efficiencies.
This is made possible by advances in high precision manufacturing, materials, and modelling capabilities, that we can now use to enable Stirling engines to live up to their potential.
In a Stirling engine, the regenerator stores the heat between the hot and cold chambers, and is crucial for achieving high efficiencies. Single regenerators can only achieve 50% effectiveness, which diminishes the efficiency of an engine. We have developed regenerators composed of numerous sub-regenerators in a new design that can achieve over 95% effectiveness and increase the overall efficiency of our Stirling engines.
Our regenerator technology is made possible by advances in metal additive manufacturing (3D printing), and modern modelling and optimization tools.
